Category: My Internship

Jet Aerospace Aviation Research Center | IHFC, IIT Delhi

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View Letter of Recommendation

CAD Design | Additive Manufacturing | Rapid Prototyping | Aerospace Engineering

Internship Overview

This internship provided hands-on experience in the complete engineering product development cycle, from digital design to physical prototype fabrication. Conducted by Jet Aerospace Aviation Research Center in collaboration with IHFC, IIT Delhi, the programme introduced me to the practical applications of CAD modelling, additive manufacturing, and aerospace design.

My interest in engineering design began with learning SolidWorks through Coursera, where I developed foundational CAD modelling skills. Wanting to understand how digital designs are transformed into real-world products, I joined this internship to gain practical experience in prototype development and advanced manufacturing technologies.

The objective of the internship was to develop practical skills in 3D CAD modelling, additive manufacturing, and rapid prototyping while understanding how engineering designs move from concept to physical production.

Engineering Experience

During the five-day programme, I designed a jet aircraft model using CAD software and prepared it for additive manufacturing. The digital model was then converted into a physical prototype using 3D printing technology, providing first-hand experience of the complete design-to-manufacturing workflow.

The internship also introduced me to engineering considerations such as design optimization, manufacturability, material selection, print preparation, and prototype evaluation, reinforcing the importance of precision and iterative design in engineering.

Software SolidWorks | CAD Modelling Software

Technologies 3D Printing | Additive Manufacturing | Rapid Prototyping | Aerospace Design

Engineering Concepts: This internship strengthened my understanding of Computer-Aided Design (CAD), Additive Manufacturing, Product Development, Rapid Prototyping, Design for Manufacturing (DFM), Material Selection, Aerospace Engineering Principles, and Digital-to-Physical Manufacturing.

Technical Skills Developed: Throughout the internship, I developed practical skills in 3D CAD Modelling, Engineering Design, Prototype Development, 3D Printing, Product Visualization, Design Optimization, Manufacturing Processes, and Technical Problem Solving.

Outcome

Successfully designed and manufactured a 3D-printed jet aircraft prototype, gaining hands-on experience in modern engineering workflows from digital modelling to physical fabrication. The internship concluded with the award of a Certificate of Completion and a Letter of Recommendation recognising my technical aptitude, creativity, and commitment to engineering.

Key Learning

This internship demonstrated how engineering extends beyond digital design by integrating modelling, manufacturing, testing, and continuous refinement into a single development process. It strengthened my understanding of how additive manufacturing is transforming modern product development and reinforced my interest in mechanical engineering, mechatronics, and advanced manufacturing technologies.

Metamorphosis | IIT Delhi
Design Thinking | Embedded Systems | IoT | Rapid Prototyping

Program Overview

Selected from approximately 180 students nationwide, I participated in an 8-week Innovation Immersion Program conducted by Metamorphosis at IIT Delhi. The programme was structured into four phases, combining independent research, engineering design, prototype development, and technical presentations.

The first phase was conducted online, where participants independently selected a research topic and carried out technical research and analysis. My research focused on “E20 Fuel Blend (20% Ethanol & 80% Petrol): A 10-Year Outlook,” examining its potential impact on sustainable transportation, fuel efficiency, environmental sustainability, and the future adoption of alternative fuels over the next decade.

The second phase took place on campus at IIT Delhi, where participants worked in multidisciplinary teams to solve an engineering challenge assigned by the faculty. As part of a four-member team, I contributed to the development of SEWA (Smart Sewage & Water Management System), an intelligent system designed to monitor water levels, detect flooding conditions, and automatically regulate water flow using sensor-based technology.

During the third phase, our team presented the working prototype and demonstrated its functionality to faculty members, mentors, and the Chief Guest, explaining the engineering concepts, system design, and practical applications of the solution.

Project

Working in a four-member team, we developed SEWA (Smart Sewage & Water Management System), an IoT-based solution designed to monitor water levels, detect flooding conditions, and automatically regulate water flow through an intelligent floodgate mechanism.

My Contribution

I contributed to the mathematical modelling, engineering calculations, prototype assembly, sensor integration, system testing, and the final technical presentation, explaining the working principles and potential real-world applications of the solution.

Skills Developed

Engineering Design • Design Thinking • Embedded Systems • IoT • Mathematical Modelling • Rapid Prototyping • Team Collaboration • Technical Presentation

Outcome

Successfully completed the 8-week innovation programme, developed and demonstrated a working prototype of an intelligent water management system, completed an independent research project, and received a LOR while gaining valuable exposure to engineering research, collaborative innovation, and problem-solving at IIT Delhi.